Full Oxygen Combustion System

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Design of Full Oxygen Combustion System


The combustion mode of oxy-fuel combustion (also known as pure oxygen combustion) technology is fuel plus oxygen. With the development of oxygen production technology and the decrease in electricity costs, the pure oxygen combustion technology, composed of oxygen + fuel, has become a better alternative in glass melting furnaces compared to the conventional combustion mode using air and fuel.

In China, we are the pioneering team in promoting and applying full oxygen combustion technology. With over 20 years of experience in this field, we have successfully executed more than 70 fully oxygen combustion projects and installed and commissioned over 240 sets of various fully oxygen combustion valve trains.

Our professional team is capable of providing customized solutions based on customers’ needs, including control system design for fully oxygen combustion systems, design of combustion valve groups, and selection of fully oxygen combustion burners.

Important Parts of Full Oxygen Combustion System

burner

Burner Selection

We have 5 series of full oxygen combustion burners with over 28 different specifications and models. Based on the customer’s combustion conditions and process requirements, we will recommend a suitable burner that fits your combustion needs.

control system

Control System

We can tailor the combustion control system according to your specific requirements, or provide a complete control system for the entire kiln. Our team’s extensive practical experience ensures that the control systems we offer are safe, reliable, and user-friendly.

combustion valve train

Combustion Valve Train

The combustion valve train is a critical component in high-temperature industrial kilns. We can provide you with valve train design solutions that meet your process requirements.

Key Considerations for Determining the Solution

  • Valve Type: Select valve types suitable for fully oxygen combustion applications. Ensure the chosen valves have high-temperature and corrosion-resistant properties while providing reliable sealing and regulating functions.
  • Material Selection: Consider using materials that are resistant to high temperatures and corrosion for valve components. Common material choices include stainless steel, alloy steel, ceramics, etc. Select appropriate materials based on the application environment and medium characteristics to ensure long-term stability and durability of the valves.
  • Size and Flow Rate: Determine the size and flow rate requirements of valve components based on the design parameters of the fully oxygen combustion system. Ensure that the valve’s diameter, aperture, and flow area are suitable for the expected combustion gas flow and can provide the required flow rate regulation range.
  • Control Method: Choose suitable valve control methods according to the control needs of the fully oxygen combustion system. Manual operation, electric actuators, pneumatic actuators, or other automatic control devices can be used to achieve valve switching and regulating control.
  • Safety Considerations: When designing valve components, consider the safety requirements of the fully oxygen combustion system. Ensure that the valves have reliable sealing performance to prevent gas leakage and fire hazards. Additionally, if needed, emergency shutdown devices or valve position detection devices can be added to enhance the safety performance of the system.
  • Durability and Maintenance Convenience: Consider the durability and ease of maintenance for valve components. Choose reliable valve brands and quality to ensure stability during long-term operation. Furthermore, the design of valve components should also consider ease of inspection and maintenance requirements to minimize downtime and maintenance costs.

Special Service for Full Oxygen Combustion System

The AGRM’s burners and valve train are essential components of its industrial automation equipment, widely used in the production and processing of various high-temperature industrial kilns. Our professional technical team can provide you with the following services:

Installation and Commissioning: AGRM’s expert engineers can install and commission your equipment to ensure they operate correctly and safely.

Maintenance: Regular maintenance is crucial to keep the equipment running smoothly. AGRM offers maintenance services for your burners and valve train, including cleaning, inspection, repair, or replacement of parts. When necessary, we can provide remote diagnostics and debugging through the internet.

Technical Support: If you encounter any issues while using the equipment, AGRM’s technical support team is available to assist you through phone, email, or online chat.

Training: AGRM can also provide training on the operation and maintenance of the burners and valve train, helping your team better understand and use these devices.

System Upgrades and Improvements: With technological advancements, you may wish to upgrade or improve your equipment. AGRM offers upgrade services or can suggest new products and solutions that suit your needs.

If you are a customer of AGRM’s combustion system and need assistance in resolving any issues, please feel free to contact our technical team at any time. We are more than happy to provide you with efficient service.

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